Cashmere scarf production process, cashmere scarf raw materials use cashmere, because the raw materials are very precious, so the process needs to be very rigorous in processing and production, Xiaobian introduces the production process of cashmere scarves.
1. Color dye confirmation:
Confirm the color → produce the pioneer sample → confirm the pioneer sample → dye → dehydrate → dry → color (the dye used for dyeing must be healthy and harmless to the human body)
2. Dyeing and green fuel:
Cashmere dyeing, a dye is a key! Wool, cashmere, originally pure natural high-grade fiber, but in the process of printing with traditional chemical dyes, not only to varying degrees of pollution, reducing the performance of the consumption, the discharge of large amounts of sewage will pollute the rivers and lakes Sea and land. The dyes extracted from natural plants are non-toxic, odorless, pollution-free, safe and reliable, resistant to light, heat and soluble in water. Many scarf production factories in Inner Mongolia use natural tea, plants, Chinese herbal medicines, flowers, and vegetables as dyes. Natural dyes have any chemical elements and are more affinitive to the human body. The new products are natural in color, loose in texture and pleasant in fragrance. Form strong green competitiveness and realize the continuous expansion of the company's international market operations. It has strong competitiveness in the international market and has become a new "bright spot" for international operations. The advent of this fuel will be a "revolution" in the scarf industry. Scarves are a necessity for human survival. With green and healthy products, the "green kiss" of people and scarves will be even sweeter!
3. Spinning yarn:
And hair → steaming → spinning → carding → control yarn support → fine yarn → falling barrel → yarn strength, length, quality inspection.
4. Make a fabric:
Warping → buckle → machine → beating → delivery → weaving → falling cloth → quality inspection of the fabric.
5. The finishing process of the scarf:
It uses the directional friction effect of cashmere fiber to wash and shrink the suede, which is to shrink some of the fibers in the yarn, covering the surface of the cashmere scarf tissue, making it soft to the touch, soft processing, and ironing process. In the later stage of scarf making, different scarves should be used in different crafts. After each fine production, the final scarf can be produced.
6. Based on a simple fringed scarf
Friction tassel→Life repair→Finishing→Washing 1→Dehydration 1→Shrinking→Washing 2→Dehydration 2→Drying 1→Steel wire pulling→softening→dehydration 3→washing 3→dehydration 4→thorn fruit pulling→drying Dry 2→ steamed → cut satin → pumping broken line → open strip → Qi tassel → ironing → mature repair → semi-finished product quality inspection → seam mark → nail tag → clean up the hair and thread head → packaging → finished product quality inspection.
The quality, feel and appearance quality of cashmere scarves mainly depends on the quality control of key processes in the finishing process and the control of each test. After long-term practice, various manufacturers in Inner Mongolia have summarized some experience in quality control. The product needs to go through more than 20 processes from raw material to finished product. The longer the process, the more likely it is to produce defects, and the more difficult it is to control product quality. In order for the final quality of the product to meet customer requirements, strict quality control must be performed on key processes that affect product quality. For example, whether the ear of the cashmere scarf is neat and uniform directly affects the appearance of the scarf, and the quality of the tassel process is particularly important; the suede feel of the scarf depends on the shrinking and raising process, and the shrinking determines the fullness of the velvet. The density and water pattern of the suede are determined... The performance and structural characteristics of the raw material of the fleece fabric are fully considered, and the process parameters are reasonably adjusted to ensure the quality of the finished fabric.
7. Manual finishing:
According to customer needs, process requirements and national or international standards, the finished product, size, appearance, various physical and chemical indicators of cashmere scarves are inspected and finally qualified finished products.